Drumshell Construction

Small Blocks Make for a Stable Shell...

Solid planks of exotic and domestic wood air dry for several years in our workshop until they are ready to be cut, first into strips and then into small, mitred segments. After a second resting period, the ends of these blocks are sanded to achieve precision-fitting joints and are then glued into 'rings'.

The rings are then stacked and glued up with staggered joints for maximum strength. After each set is glued, the shell is lathe turned until round and true. At this point the tonality of the shell can be heard for the first time as it resonates while spinning on the lathe.

The drumshell is then lathe-turned to final dimensions and sanded inside and out. Our bearing edges are also cut on the lathe, ensuring a perfectly shaped, glass-smooth profile.

Depending on the finish specified by the client, the shell may spend as long as one month in the finishing room before it is ready to be drilled for hardware and assembled.

During assembly it is critical that all of the components used are in precise alignment for the drum to resonate freely, and much time is taken ensuring everything is square, lubricated, and tightened down.

Finally, heads and wires are mounted, and the drum is tuned up for the first time. Once we are satisfied with the sound, it's time to take some photos and send the drum on to its new home.

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