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Small Blocks Make for a Stable Shell...

Solid planks of exotic and domestic wood
air dry for several years in our workshop until they are ready to
be cut, first into strips and then into small, mitred segments.
After a second resting period, the ends of these blocks are sanded
to achieve precision-fitting joints and are then glued into 'rings'.

The rings are then stacked and glued up
with staggered joints for maximum strength. After each set is glued,
the shell is lathe turned until round and true. At this point the
tonality of the shell can be heard for the first time as it resonates
while spinning on the lathe.
The drumshell is then lathe-turned to final dimensions
and sanded inside and out. Our bearing edges are also cut on the
lathe, ensuring a perfectly shaped, glass-smooth profile.

Depending on the finish specified by the client,
the shell may spend as long as one month in the finishing room before
it is ready to be drilled for hardware and assembled.
During assembly it is critical that all
of the components used are in precise alignment for the drum to
resonate freely, and much time is taken ensuring everything is square,
lubricated, and tightened down.

Finally, heads and wires are mounted, and the
drum is tuned up for the first time. Once we are satisfied with
the sound, it's time to take some photos and send the drum on to
its new home.
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